Manufacturing & Engineering

Water & Wastewater Plant Profile

Engineered for reliability, minimal maintenance and full GPCB, CPCB & ISO 9001:2008 compliance.

8Plant categories
25โ€“50kLPH capacity
100%Turnkey skid
ISO& GPCB
Commercial

Commercial RO plants (25โ€“1000 LPH)

SS 304 frame, vertical multistage pumps, auto-flush, imported TFC membranes.

Aqua Shakti Commercial RO Plant Skid

Standard features

  • SS 304 grade frame
  • Imported high-rejection membrane
  • FRP / SS pressure vessels
  • Vertical multistage high-pressure pump
  • Control panel with voltmeter & switches
  • 5-micron jumbo pre-filter
  • Dual flow meter & glycerin-filled gauge
  • Low-pressure switch (dry-run protection)
  • Automatic high-velocity flush
  • SS UV chamber

Available capacities

For offices, restaurants, hotels, schools, universities, residential buildings and bottling facilities.

CapacityRecommended usageAction
25 LPHSmall clinic, office (20โ€“50 people)
50 LPHCoaching centres, cafรฉs (50โ€“100 people)
100 / 250 LPHHotels, mid hospitals (150โ€“400 people)
500 LPHLarge colleges, canteens (500โ€“1000 people)
1,000 LPHHostels, industrial staff, packaging
Heavy industrial

Industrial RO & sea water desalination

Skid-mounted reverse osmosis plants from 500 LPH to 50,000+ LPH.

Engineered for high-TDS & brackish water

Membrane RO removes dissolved salts from sea water and high-TDS borewell water โ€” far more economical and energy-efficient than thermal evaporation.

Key components

  • High-pressure vertical centrifugal pumps (SS 304 / 316)
  • 8-inch high salt-rejection polyamide membranes (Dow / Hydranautics / Toray)
  • FRP / SS pressure vessels (300โ€“1000 PSI)
  • Multi-media pre-treatment + antiscalant dosing
  • Integrated Clean-In-Place (CIP) skid
  • PLC / SCADA automation with TDS & conductivity telemetry
Industrial RO plant 5000 LPH skid
5,000โ€“20,000 LPH turnkey skid: SS 304 piping, Victaulic couplings, digital panel board, dual vertical multistage pumps.
Package plants

Secondary settling tank & multi-media filter

Compact skid-mounted clarification with hopper-bottom settling, mixed-bed columns and dosing automation.

Water treatment plant with secondary settling tank
Turnkey skid unit: settling tank, holding tank, mixed-bed filter column, chemical dosing system and central control panel.

Complete industrial skid integration

Combines physical coagulation settling with pressurized bed filtration โ€” clean, polished water on a compact footprint.

  • Multi-barrier removal of suspended solids & turbidity
  • High-rate multi-media bed (quartz sand, anthracite, gravel)
  • Heavy-gauge coated steel settling tank with conical hopper
  • Enables zero-liquid-discharge recycling for cooling / gardening
  • Integrated panel with pump sequencing & level float control
  • Precision chemical dosing drum with electronic metering pump
Thermal engineering

Industrial boiler plants

High-efficiency steam boilers with Super Economizers, multi-fuel burners and advanced controls.

Technical specifications

Steam is a vital, high-cost industrial utility. Our boilers deliver trouble-free operation with maximum thermal efficiency and safety.

  • Standard configuration for most industrial installations
  • Super Economizer (SE): recovers flue gas heat for elevated fuel savings
  • Step-fired burners: high/low/off modulation tracks steam demand precisely
  • Multi-fuel options: natural gas, propane, #2 fuel oil, biogas, hydrogen
Fuel savingSafe & reliableRapid responsePLC controls
Industrial boiler plant
Boiler plant unit: Super Economizer, low-NOx burner, steam pressure safety switches and automated blowdown.
Wastewater

Effluent treatment plants (ETP)

Physico-chemical and biological ETP design for chemical, pharma, textile and engineering industries.

Effluent treatment plant facility
ETP process flow: screening โ†’ equalization โ†’ coagulation โ†’ clariflocculator โ†’ aeration โ†’ secondary clarifier โ†’ filter press โ†’ sand / carbon polish.

Applications & advantages

Industrial wastewater carries toxic heavy metals, erratic pH, high COD and chemical dyes. Our custom ETPs meet zero-discharge standards.

Advantages

  • Modular scaling for capacity increases
  • BOD, COD & nitrogen removal
  • Fast recovery from process upsets
  • Compact skid layout โ€” minimal footprint
  • Low operator attention required
Biological sewage

“DELTA PR” sewage treatment plants

Fully biological, compliant with Marpol 73/78 Annex IV, European Maritime Equipment Council and USCG.

Guaranteed effluent quality

Treats domestic black and grey water to a clear, bacteriologically-safe output โ€” reusable for gardening, cooling towers and toilet flushing.

ParameterIMO / CPCB normDELTA output
Suspended solids (TSS)< 50 mg/L< 20โ€“30 mg/L
BODโ‚…< 50 mg/L< 10โ€“20 mg/L
Coliform bacteria< 250 / 100 mL< 100 / 100 mL

Scope of supply

  • Tanks: collection, aeration, clarifier, sludge holding
  • Effluent discharge pump: heavy-duty non-clog submersible
  • Air blower: twin-lobe rotary, continuous DO supply
  • Chlorine dosing: electronic metering pump with tank
  • Control panel: PLC with automatic cycling
  • Tertiary filtration: dual-media sand & carbon
Ion exchange

Water softeners, DM & mix-bed plants

Removing hardness and mineral conductivity for boilers, cooling towers, labs and pharmaceuticals.

Industrial water softener and DM plant
Composite FRP & SS columns: multiport control valves, salt brine tank, cationic / anionic ion-exchange resins.

Water softener plants

Manual and semi-automatic ion-exchange units for industrial and domestic use โ€” MS or FRP vessels with strong cation resin, multiport valve and brine regeneration.

Applications: boiler feed, cooling towers, textile mills, beverages, hospitals, apartment societies, swimming pools.

Demineralization (DM) plants

Ultra-pure, low-conductivity, chloride-free output โ€” cation exchanger (Hโบ form) followed by anion exchanger (OHโป form).

Applications: pharmaceutical manufacturing, laboratories, chemical synthesis, battery water, fertilizer, electroplating, healthcare.

Mix bed specifications

Mixed cationic & anionic resin polishers producing water with conductivity < 0.5 ยตS/cm.

ModelFlow (L/hr)Pressure (kg/cmยฒ)Resin (L)OBR @100 ppmHClNaOHAction
D.M 1001,0000.8โ€“2.01003,500 L30 L10 kg
D.M 2002,0000.8โ€“2.02007,000 L60 L20 kg
D.M 6006,0000.8โ€“2.030010,500 L130 L27 kg
D.M 8008,0000.8โ€“2.040017,500 L180 L40 kg
Formulation chemistry

Industrial water treatment chemicals

Anti-corrosion, descaling, anti-scaling, biocide and sludge conditioning formulations.

Cooling water

Cooling water treatment products

Overcomes fouling, corrosion, scaling and microbiological growth in cooling towers, coolers and condensers.

CodeDescriptionSuitabilityAction
CTreat_301Scale preventiveRaw / soft water
CTreat_302Scale / corrosion preventiveSoft / raw water
CTreat_303DispersantPoor water quality
CTreat_304Oil dispersantOil seepage systems
CTreat_305Broad spectrum biocideIndustrial cooling
CTreat_306Microbiocide (algae control)Algae / slime
CTreat_307Microbiocide (bacteria control)Bacteria & biofilm
CTreat_308Bio-dispersantCooling loops
CTreat_309Corrosion inhibitor (chiller)Closed loop
CTreat_310Corrosion inhibitor (hot water)Hot loops
Descaling

Descaling & cleaning formulations

Safe, uniform cleaning of scale and rust from heat-transfer surfaces without metal loss.

CodeDescriptionMaterialAction
DS_401Descalant (ferrous)Ferrous metals / CS
DS_402Descalant (non-ferrous)Cu / brass / Al
DS_403Special heavy descalantHeavy silica / carbonate
DS_404Scale softenerAlkaline conditioning
DS_405Passivator solutionPhosphate film
DS_406Alkaline descalant / boiloutBoiler pre-commissioning
DS_407A.C. / radiator fins cleanerAl & Cu fins
DS_408Acid inhibitorMetal-loss prevention
DS_409Ion-exchange resin cleanerResin rejuvenation
Boiler water

Boiler water treatment products

Prevents pitting, corrosion, scaling, carryover and tube overheating โ€” maximum steaming efficiency, longer tube life.

CodeDescriptionApplicationAction
ASTreat_2001AntiscalantRaw water feed
ASTreat_2002Scale preventive & sludge conditionerRO permeate feed
ASTreat_2003Sludge conditionerSoft water feed
ASTreat_2004pH boosterFeed & boiler water
ASTreat_2005DispersantRaw / soft water
ASTreat_2006Oxygen scavenger (food grade)FDA compliant
ASTreat_2007Oxygen scavenger (industrial)Industrial boilers
ASTreat_2008Silica sequesterCarryover prevention
ASTreat_2009Vapour-line corrosion inhibitorCondensate protection
ASTreat_2010Antifoam / defoamerHigh-TDS steaming
ASTreat_2501Flocculent (anionic PAM)Wastewater clarification